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Designing parts to fit inside other parts

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@MaxamillionX72 wrote:

Had a little trouble getting a project done this weekend, a heart shaped box with a cover that slides down over the box. Things didn’t fit as I thought they would.

Is there a rule of thumb when setting a dowel hose size that works best for gluing? 3/16" (0.1875) dowel fits super snug into a 3/16" hole, but what do you add for glue? I drilled a hole on my drill press with a 13/64" (0.203) bit and it was sloppy. I might have to make a dowel size jig to know for sure.

When designing a part to slide down over another part, like a box cover, what offset do you find works best? For example a box with a 1/2" side wall, how thick would the lip be from the inside of the box and outside of the cover to get a snug but not sloppy fit? 0.245" lip on each did not seem to work too well.

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