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Tutorial on feeds and speeds

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@WillAdams wrote:

I'm afraid that this will be a bit of a cheat --- I'm going to try to crowdsource an understanding of this. Let's start by looking at all the variables:

Material being cut --- this should be groupable into a couple of categories, ideally matched up with typical endmill manufacturer recommendations:

  • Hardwood
  • Soft plywood
  • MDF/Particle board
  • Plastic (hard)
  • Plastic (soft)
  • Acrylic
  • Metal (ferrous/non-ferrous), specific alloys and elements (are there any elements in their native form which are usefully machined?)

(from: http://www.pdsspindles.com/engineering-speeds more-or-less --- other useful suggestions would be welcome)

Machine type:

  • Shapeoko 3/XL/XXL --- note the sub-variant issue of attached spindle (Dewalt, Makita, other) and possible speed range
  • Nomad 883

(going to limit it to current production Carbide 3D machines)

Endmill diameter:

  • 0.03125"
  • 0.0625"
  • 0.125"
  • 0.25"

Number of flutes

Endmill material (carbide/HSS)

Endmill coating

Spindle RPM --- as part of this, filled in the chart: https://www.shapeoko.com/wiki/index.php/Materials#Router_Speed_Chart

Machine Feed rate (and plunge rate, which is often half or one-fourth of that)

Chip Load

Additional information which may be calculated:

  • Surface Feet / Minute (SFM)
  • Material Removal Rate (MRR)

I would like to fill in this post with additional information as it is found, puzzled out, derived or asked about.

Posts: 1

Participants: 1

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